Additive manufacturing

Additive manufacturing

Additive manufacturing – Powder Bed Fusion

  • DLX 150   
  • DLX 325
  • DLX 450

DN Solutions Laser eXecution solution
High-performance PBF system with best-in-class working area, exchangeable build containers, and full DNS integration for machining, automation & software — max productivity, seamless workflow.

Description

Highest Productivity with reliable part quality

  • Maximize productivity by using up to 4 lasers, advanced scanning strategies and bidirectional recoating.
  • Maintain reliable part quality by using uniform gas flow and precise 3-axis scanner motions.
  • All features are designed with minimizing the cost per part in mind to maximize your profitability.

Automation of processes and minimize job to job time.

  • For increased operational efficiency, powder handling, powder sieving are optimized.
  • The job to job time is minimized by using exchangeable build containers.

Best in class volume

  • Offering uninterrupted 24/7 series production utilizing the segment‘s largest build volume and sophisticated powder management.
  • This allows for printing of a wide range of mid to large size fully functional components.

Easy to Print with a wide range of materials

  • DLX enables the production of highly precise and high-quality printed parts with a wide range of materials.
  • Standard materials are Aluminium, Titanium, Copper, Inconel, Maraging Steel, Stainless Steel and more.

End-to-end software portfolio with 6 products covering every step of the process

  • RESEARCH & DEVELOPMENT (R&D) – Identify parts suitable for additive manufacturing
  • PLANNING – Quickly calculate cost per part
  • PREPARATION – Slice, generate internal structure, add supports, and position the part for printing
  • OPTIMIZATION – Increase efficiency by minimizing support structures
  • INSPECTION – Predict and avoid distortions
  • PARAMETER OPTIMIZATION – Print new alloys and increase productivity for existing ones
SPECIFICATIONS DLX 150
Build Volume (∅ × H) 150 x 195 mm (5.9 x 7.7 inch) (w/o build plate)
Layer Thickness 20 – 90 µm
Build Rate 20 cm3/h and above
Precision Optics Laser F-theta lens, High speed scanner
Laser Type Yb – Fiber Laser
Laser Power 500 W / 1000 W
Optical Configuration 2-axis
Focus Diameter 45 – 80 µm, factory set
Standard Accessories Chiller, Vacuum cleaner with wet separator
Optional Accessories N2 Generator
Software •  AMBuilder : Build Processing Software

•  AMOptoMet (optional): Parameter Optimization Software

Material AlSi10Mg, CoCr28Mo6, IN718, IN625, Ti6Al4V, Ti6Al4V ELI, 17-4PH, SS316L, 18Ni300

 

SPECIFICATIONS DLX 325 DLX 450
Build Volume (X / Y / Z) 325 x 325 x 420mm

(12.8 x 12.8 x 16.5 inch) (w/o build plate)

450 x 450 x 470mm

(17.7 x 17.7 x 18.5 inch) (w/o build plate)

Layer Thickness 30 – 90 µm 30 – 90 µm
Build Rate 20 cm3/h and above 20 cm3/h and above
Precision Optics

Laser

High speed scanner, Dynamic focussing unit High speed scanner, Dynamic focussing unit
Laser Type Yb – Fiber Laser Yb – Fiber Laser
No. of lasers 1 / 2 / 4 1 / 2 / 4
Laser Power 500 W / 1000 W 500 W / 1000 W
Laser Configuration (customizable as per request) •  Single: 1 x 500 W / 1000 W

•  Dual: 2 x 500W/1000W

•  Single: 1 x 500 W / 1000 W

•  Dual: 2 x 500 W / 1000 W

•  Quad: 4 x 500 W

Optical

Configuration

3-axis 3-axis
Focus Diameter min. 80 µm min. 80 µm
Standard

Accessories

Powder removal station, Chiller, Stacker Powder removal station, Chiller, Stacker
Optional Accessories •  Powder sieving unit

•  Powder convey system

•  Vacuum cleaner with wet separator

•  N2 generator

•  Powder sieving unit

•  Powder convey system

•  Vacuum cleaner with wet separator

•  N2 generator

Software •  AMBuilder :

Build Processing Software

•  AMOptoMet (optional):

Parameter Optimization Software

•  AMBuilder :

Build Processing Software

•  AMOptoMet (optional):

Parameter Optimization Software

Material AlSi10Mg, CoCr28Mo6, IN718, IN625, Ti6Al4V, Ti6Al4V ELI, 17-4PH, SS316L, 18Ni300 AlSi10Mg, CoCr28Mo6, IN718, IN625, Ti6Al4V, Ti6Al4V ELI, 17-4PH, SS316L, 18Ni300
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